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論文題目「Synthesis of Titanium-based Transition Metal Nitride and Oxynitride Nanoparticles by Induction Thermal Plasma 」

Yirong Wang

Titanium nitride (TiN) and titanium oxynitride (TiON) are promising ceramic materials that exhibit high electrical conductivity, superior mechanical hardness, excellent thermal and chemical stability. The adjustable band gap and chemical stability of TiN and TiON make them widely used in hard coatings, fuel cells, supercapacitor electrodes, and visible light responsive photocatalytic materials. Incorporating transition metals such as Ta, Nb, Zr, and Cr into the Ti–N or Ti–O–N matrix leads to the formation of titanium-based transition metal nitrides (Ti–Me–N) and oxynitrides (Ti–Me–O–N), which further enhance phase stability, electronic modulation, and compositional flexibility. These multicomponent systems are increasingly attracting attention for applications in the fields of functional ceramics and energy materials such as catalysis, energy, optoelectronic devices, optical coatings and microelectronic devices. Conventional synthesis methods are time-consuming and complex. This makes it difficult to synthesize titanium oxynitride on a large scale without introducing impurities. Induction thermal plasmas achieve extremely high temperatures up to 10,000 K, exhibit high chemical reactivity, rapid quenching effect (103~106 K/s), electrodeless discharge and controllable atmosphere. Induction thermal plasmas is particularly suitable for synthesis and modulation of high-purity nanoparticles. This dissertation explores the controlled synthesis of Ti–Me–N and Ti–Me–O–N nanoparticles using induction thermal plasma and systematically investigates the relationships among precursor composition, thermodynamic parameters, formation mechanism, and final structural characteristics.

Chapter 1 presents the background and motivation for the study of Ti-Me-N and Ti-Me-O-N nanoparticles. The superiority of inductive thermal plasma in the synthesis of nanoparticles is emphasized. The objective of this dissertation is introduced.

In Chapter 2, ternary titanium niobium nitride (Ti1-xNbxN) nanoparticles were successfully synthesized using metallic Ti and Nb powders with various Nb/(Ti+Nb) molar ratios under Ar–NH3 plasma environment. All samples crystallized in a cubic rock salt structure. Diffraction peak shifts and lattice parameter changes followed Vegard’s law. There was uniform particle morphology and homogeneous elemental distribution across all compositions. The average particle size was consistently around 10–14 nm. Thermodynamic calculations revealed that Nb supersaturated earlier than Ti, which was followed by the rapid condensation of Ti, Nb, and their nitride species.

Chapter 3 extended the investigation to other transition metals. Ternary Ti-Me-N (Me = Ta, Nb, Zr, Cr) nanoparticles were prepared using Ti and Me powders or nitrides with a molar ratio of 1:1 in Ar–NH3 plasma environment. The XRD and TEM analyses confirmed that all of the nanoparticles exhibited a cubic rock salt structure, with an average particle size ranging from 8 to 17 nm. The morphologies were relatively uniform and cubic-shaped, with varying degrees of agglomeration due to high surface energy. Elemental mapping revealed an even distribution of the Ti and Me elements, confirming the formation of solid solutions. In the Ti–Ta–N, Ti–Nb–N, and Ti–Zr–N systems, metals with higher nucleation temperatures and lower saturation ratios (Ta, Nb, and Zr) nucleated earlier than Ti. Nitridation occurs when metal vapors interact with ammonia decomposition products, forming stable Ti-Me-N nanoparticles that condense and solidify.

In Chapter 4, the focus shifted to oxynitride synthesis. Titanium niobium oxynitride (Ti–Nb–O–N) nanoparticles were synthesized with varied Nb and oxygen contents. The XRD results showed that achieving an optimal balance of Nb and O content resulted in the formation of a homogeneous oxynitride phase. However, excess oxygen or niobium caused phase segregation into TiO2, hcp-NbN, or Nb2O5. Lattice parameters expanded with Nb doping and contracted with oxygen incorporation. The oxygen content significantly affected the morphology and particle size. Higher oxygen content resulted in larger cubic structures. The XPS spectra showed a shift from Ti–N and Nb–N bonding to Ti–O and Nb–O bonding as the oxygen content increased. Thermodynamic equilibrium indicated that Nb nucleated first under O-free and lower O2 conditions. However, NbO2 became the initial nucleation phase when the oxygen content was higher.

In Chapter 5, the study was further extended to the synthesis of Ti–Me–O–N (Me = Ta, Nb, Zr, Cr) nanoparticles using micro-sized Ti and Me (Ta, Nb, Cr) or ZrN powders in Ar–O2 and Ar–NH3 plasma environments. Analyses of XRD and HRTEM confirmed the successful formation of crystalline phases with predominantly cubic rock salt structures. The extent of solid solution formation and the emergence of secondary phases were found to depend strongly on the ionic radius and chemical reactivity of the transition metal dopant. Larger metal ions, such as Zr and Nb, led to partial phase separation or oxide enrichment due to lattice distortion or a high affinity for oxygen. Metals with similar or smaller ionic radii such as Ta and Cr facilitated the formation of homogeneous solid solutions. Elemental mapping revealed uniform distribution in most samples, except for the Ti–Zr–O–N sample, in which ZrO2 segregation occurred. The XPS results confirmed the coexistence of Me–N, Me–O, and Me–ON bonds in all systems. Thermodynamic and kinetic analyses revealed the primary nucleation species for the Ti-Ta-O-N, Ti-Nb-O-N, Ti-Zr-O-N, and Ti-Cr-O-N systems to be the oxides TaO2, NbO2, ZrO2, and TiO2, respectively. The formation mechanism was dominated by vapor-phase condensation, followed by oxidation and nitridation, during rapid quenching.

Chapter 6 presents the conclusions of the dissertation and the outlook for future research.

In conclusion, this dissertation successfully demonstrates that induction thermal plasma is a powerful and scalable method for synthesizing high-purity titanium-based transition metal nitride and oxynitride nanoparticles. The synthesis process enables precise control over phase composition, elemental distribution, morphology, and surface chemical states. The findings contribute fundamental insights into vapor-phase nucleation dynamics, thermochemical behavior, and structure–property relationships in multicomponent ceramic systems. The knowledge gained provides valuable guidelines for designing advanced nanomaterials tailored for specific applications in electronics, energy storage, catalysis, and wear-resistant coatings.

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